BAIHP Partnership with
Cavalier Homes, Inc.
Addison,
AL
At the request of four manufacturers (including Cavalier homes),
over twenty-five such moisture damaged homes were investigated
in 1999 and 2000 to determine likely causes. One time
blower door, duct tightness and pressure differential measurements
were performed on all homes. Field data on ambient, crawlspace,
belly and house temperatures and RH were collected on a few of
the homes. Recommendations and reports were prepared for
the manufacturers service, production and design staff. Field
repairs were performed in most of these homes.
A generalized theme existed in the houses investigated.
- Lowered air conditioner thermostat setting (typically 68-73oF),
below the ambient dew point.
- Negative pressures across the envelope from high supply
duct leakage (cfm @25Pa > 10 per 100 square feet
of conditioned floor area), inadequate return air paths,
interior door closures, exhaust fans or a combination thereof.
- Inadequate moisture removal from disconnected return ducts,
fans always on (air handler or ventilation), inadequate drainage
of condensate, oversized air conditioner or a combination thereof.
- Moisture diffusion from the ground into the house because
of poor site drainage, inadequate crawl space ventilation,
tears in the belly board, or a combination thereof.
- Vapor retarder in the wrong location i.e. vinyl or other
impermeable wall or floor coverings located on the colder
surfaces.
Recommended solutions provided to the manufacturers
to eliminate moisture problems include:
- Maintain air conditioner thermostat above the ambient dew
point (at least 75oF )
- Eliminate long term negative pressures created by air handler
fans or ventilation equipment.
- Tightly seal all ductwork and provide adequate return air
pathways.
- Enhance moisture removal from the conditioned space by correct
sizing and maintainence of equipment
- Eliminate ground source water and provide adequate moisture
barrier for the floor assembly
- If possible, remove vapor barriers located on the wrong
surfaces.
Work is continuing to determine if these steps will
be sufficient to prevent problems even in the presence of
vapor barriers in the wrong locations for the hot, humid
climates that are preferred by manufacturers and customers.
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